Industries

Automotive

Advanced Materials for Hybrid, xEV,
and Internal Combustion Performance.

engines
Engineered for Reliable Performance

Essex Solutions supports the automotive industry with advanced magnet wire solutions engineered for the evolving demands of hybrid, electric, and internal combustion vehicles. As the largest manufacturer of magnet and winding wire for automotive applications, we work with more than 300 global partners to help improve performance, efficiency, reliability, and manufacturability across critical vehicle systems.

Our vertically integrated capabilities in metal processing and enamel development give customers greater consistency, technical control, and supply confidence. Around the world, our engineering teams work directly with Tier 1 OEMs and their design teams to solve complex application challenges — from high-performance traction motors and charging systems to comfort controls, sensors, pumps, and other essential vehicle technologies.

With deep experience across global automotive platforms, Essex Solutions brings more than material supply. We bring application knowledge, collaborative problem-solving, and the technical expertise needed to help customers move from design requirements to scalable, reliable solutions.
Two electric motor stators with copper windings and metal cores on a dark background.

Hybrids and xEVs

As hybrid and electric vehicle platforms continue to advance, Essex Solutions delivers magnet wire engineered for the systems that define performance, efficiency, and reliability. From traction motors and regenerative braking systems to sensors, autonomous driving technologies, and comfort features, our products support the critical electrical architecture behind the next generation of mobility.

We partner with leading manufacturers and suppliers to meet demanding design, performance, and production requirements across global vehicle programs. With deep application knowledge, vertically integrated capabilities, and engineering teams positioned around the world, we help customers address complex challenges from early development through scalable production.

Whether the goal is improved power density, thermal performance, durability, or manufacturing consistency, Essex Solutions works directly with customer teams to help turn technical requirements into dependable vehicle solutions.

Internal Combustion Engines

Essex Solutions supports leading automotive OEMs with magnet wire engineered for the electrical systems inside internal combustion engine vehicles. From comfort controls and sensors to pumps, fans, actuators, and other essential motor-driven applications, our solutions help enable the performance, reliability, and efficiency customers expect across today’s vehicle platforms.

With proven manufacturing expertise, global support, and deep application knowledge, Essex Solutions helps automotive teams meet demanding quality, design, and production requirements — supporting the systems that keep vehicles operating smoothly, safely, and consistently.
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Silver automotive alternator with copper coils and black pulley on white background.

Related Applications

Alternators

Alternators rely on precisely wound magnet wire to create the electromagnetic fields that convert mechanical energy into electrical power.

Comfort Controls

Automotive comfort controls rely on compact electrical components to manage airflow, temperature, seating, mirrors, windows, and other convenience systems throughout the vehicle.

Charging Station

Charging stations rely on electrical components that manage power conversion, control, safety response, cooling, and communication between the charger and vehicle.

DSTC

Dynamic stability and traction control systems rely on responsive electrical components that help support vehicle stability, traction, and controlled system response.

Lane Assist

Lane assist systems rely on sensors, actuators, motors, controls, and steering-related components to help detect lane position and support driver assistance functions.

Regenerative Brakes

Regenerative braking systems rely on electrical machines that recover kinetic energy and convert it into usable electrical power.

Traction Motors

Traction motors convert electrical energy into the torque needed to move hybrid, electric, rail, and commercial transportation platforms.

Stability Controls

Stability control systems rely on sensors, actuators, motors, and electronic controls to help maintain vehicle handling and traction.

Electric Motors

Electric motors use magnet wire windings to create electromagnetic fields that convert electrical energy into mechanical motion.

Ignition Coils

Ignition coils use magnet wire windings to transform battery voltage into the high voltage needed to ignite fuel in internal combustion engines.

Power Door Locks

Power door locks rely on compact motors, solenoids, actuators, relays, and controls to deliver fast and dependable locking and unlocking.

Belt Starter Generator

Belt starter generators rely on precisely wound magnet wire to support quick engine starts, energy recovery, and smooth electrical assistance in hybrid vehicle systems.

Horn Connection

Horn connections rely on electrical components that create fast, reliable response in compact vehicle systems.

Sunroof and Windows

Sunroof and window systems rely on compact motors, switches, sensors, relays, and controls to open and close smoothly.

Power Seats

Power seats use compact motors, actuators, sensors, switches, and controls to adjust position, support, and comfort inside the vehicle cabin.

Powerlift Gate

Power liftgate systems use motors, actuators, sensors, switches, and controls to open and close vehicle cargo areas smoothly and safely.

Power Steering

Power steering systems rely on electric motors, sensors, actuators, and controls to provide responsive steering assistance.

A/C and Heating

Automotive A/C and heating systems depend on compact, reliable electrical components to manage airflow, temperature, and cabin comfort.

Steering Systems

Steering systems use electric motors, sensors, actuators, and controls to provide responsive direction, assistance, and driver support.

ABS Coils

ABS coils rely on precisely wound magnet wire to create the electromagnetic force needed to control brake pressure during anti-lock braking events.